Software for forecast-based production planning

APS stands for Advanced Planning and Scheduling and refers to the process of integrated production planning and control.

APS systems are complex simulation tools that combine rough and detailed planning to optimize procurement, production, and scheduling. By using APS systems, production capacities can be planned more accurately and resources utilized more efficiently. Unlike traditional planning, APS systems can implement optimal planning for all machines, raw materials, and personnel capacities based on forecasts or orders. This ensures optimal capacity utilization and on-time completion at all times.

APS systems are used to optimize production. They are characterized by the integration of various business processes and functions and the use of algorithms and simulation models. Typical applications include, for example, machine and personnel scheduling, setup time optimization, cross-site planning, the simulation of alternatives, and the best possible utilization of available resources.

APS systems are used to optimize production. They are characterized by the integration of various business processes and functions and the use of algorithms and simulation models. Typical applications include, for example, machine and workforce scheduling, setup time optimization, cross-site planning, the simulation of alternatives, and the optimal utilization of available resources.

Advanced Planning and Scheduling encompasses significantly more extensive and detailed functions for production control and planning than, for example, an ERP system. While traditional production planning often relies on static or estimated data, APS systems are based on AI-driven forecasts and simulation models. This allows planning to be forecast- or order-based using reliable real-time data and available resources. Production plans are accordingly adjusted continuously and flexibly when changes in demand or sudden bottlenecks arise. APS systems also ensure optimal machine utilization, taking into account expected setup times.

Depending on the provider and application area, APS systems have different features. Accordingly, companies must find the software solution that suits their needs. The REMIRA APS system includes the following core features, among others:

• Production and demand planning
• High-level and detailed planning
• Capacity leveling across all production stages
• Calculation of warehouse capacities
• Visualization of warehouse utilization
• Simulation of various scenarios
• Optimal setup time and batch size optimization

APS systems are particularly relevant for companies operating in the manufacturing sector, as complex production processes and a high number of variants require a reliable and specialized software solution. Industries with these requirements include the automotive sector, mechanical and plant engineering, electronics manufacturing, the food industry, and companies engaged in mass or contract manufacturing. In some industries, seasonal fluctuations or short-term spikes in demand are also a factor—here, an APS system can use AI-powered forecasts to address these issues early on and optimally plan the production process using available resources. Companies with a large network of suppliers and partners also benefit from APS systems to optimize coordination across the entire supply chain and identify bottlenecks early on.

Forecasts form the basis for forward-looking production decisions and enable demand-driven planning of quantities, capacities, and resources. They provide a data-driven assessment of future demand. This allows production volumes, material requirements, and capacities to be planned and coordinated early on. Modern, AI-powered forecasts reduce safety stock, prevent overproduction and production bottlenecks, and simultaneously increase delivery capability. Furthermore, they create the foundation for synchronized planning across the entire supply chain.